Large-scale industrial hydrogen production

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Hydrogen is the energy source of the future! In order to meet the needs of industry, transport and private households, the production of large amounts of H₂ is necessary.

The need for hydrogen in the future is great. Whether in industry, mobility or the private sector, acceptance will be guaranteed.
The production of green hydrogen on a large industrial scale is an important sector of the energy industry. For this purpose, electrolyzers in the megawatt range are used, which are powered by renewable energies.
Hydrogen is the energy source of the future! In order to meet the needs of industry, transport and private households, the production of large amounts of H₂ is necessary.
Megawatt scales
Electrolyzers over 1 megawatt or larger. The border is open at the top.
PPAs & direct connection
The required electrical energy can be obtained from a direct connection or from the network via PPAs.

Long-term hydrogen storage

  • Seasonal H2 storage
  • High-pressure hydrogen storage
  • Cylinder bundle storage
  • High pressure tank
  • 30 to 700 bar
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Energymanagementsystem

  • Intelligent control of the hydrogen system by means of an energy management system (EMS)
  • EMS as the hub of all data
  • Visualization of the energy flows
  • Plant optimization
  • Improvement of economic efficiency & plant availability
  • Intelligente Steuerung des Wasserstoffsystems mittels Energiemanagementsystem (EMS)
  • EMS als Knotenpunkt aller Daten
  • Visualisierung der Energieflüsse
  • Anlagenoptimierung
  • Verbesserung der Wirtschaftlichkeit & Anlagenverfügbarkeit
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Elektrolysis

  • chemical splitting of water (H2O) into hydrogen (H2) and oxygen (O)
  • 2 H2O → 2 H2 + O2
  • Different processes:
    • PEM electrolysis
    • AEM electrolysis
    • AEL electrolysis
    • Chlorine-alkali electrolysis
    .
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Hydrogen filling station

  • Hydrogen delivery
  • Own generation by means of electrolysis
  • Intermediate storage
  • Hydrogen dispenser
  • Integration of electric charging stations
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Hydrogen transport

  • Hydrogen transport by road, rail & ship
  • Trailer filling & acceptance stations
  • Construction transport network
  • Hydrogen transport by road, rail & ship
  • Trailer filling & acceptance stations
  • Construction transport network
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Hydrogen dispenser

  • Hydrogen delivery to vehicles or applications
  • Pressure regulation for safe dispensing
  • Compressed hydrogen is provided
  • Contribution to hydrogen mobility
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Explosion protection zone

  • Establishment of an EX-protection zone
  • Gas warning system
  • Average fan
  • automated emergency shutdown
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Hydrogen distribution

  • Piping systems for hydrogen distribution
  • Hydraulic systems
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Hydrogen high pressure tank

  • Storage of large quantities of hydrogen
  • 300 bar
  • application-related design
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Electrolysis MW power

  • Large-scale electrolysis in the range above 1 megawatt
  • Container solutions
  • Modular & scalable
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Logistical coordination

MSR-Innovations coordinates the components of a plant and the underlying logistical coordination measures during the implementation phase as a planning partner. This includes the organization in terms of time and place as well as the planning of access routes and checking building accessibility.

Approval process

We understand the complexities involved in the permitting process for hydrogen projects and pride ourselves on being able to successfully overcome these challenges.

Component compatibility

The complexity of an energy system for storing electricity and hydrogen is high. We work with a large number of manufacturers for various components in order to develop an optimal overall system from the best individual modules on the market. The interfaces of the different units pose a challenge, which we can effectively solve with the integration of the higher-level energy management system.

Funding acquisition

Thanks to our experience, we know which funding opportunities exist and which contact to address. In addition, we regularly explore new opportunities for application-related funding.

Choice of location

For the site selection of hydrogen plants, certain requirements have to be checked. We support our customers in the selection of suitable sites or premises in buildings.

Net integration

The building supply, hydrogen generation plants or other energy systems are usually connected to the public power grid. A central challenge here is the integration of the system under the specifications of the grid operator.

Public participation

The planning of large-scale projects in the energy sector can meet with resistance or skepticism from the public. Here, it is important to convince people of the advanced and safe technology and to explain the advantages.

Building a customer structure

For the economic operation of H2 generation plants or a hydrogen filling station, a customer structure is fundamental. A far-reaching network must be established to ensure a functioning HUB.

Coordination in the implementation phase

During the implementation of construction measures, various manufacturers, installers and planning companies work together. MSR-Innovations ensures the coordination of all parties and smooth processing.

Automotive industry

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The automotive industry is an energy-intensive sector that offers a wide range of applications for hydrogen.

Hydrogen Mobility

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Heavy-duty transport, automobiles, buses and trains require an increasing hydrogen infrastructure.

Manufacturing industries

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Sustainable hydrogen plant design for manufacturing industries.

Chemical production plants

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PtX plants such as electrolysers belong to the chemical energy conversion industry.

Initial consultation

We talk to you about your ideas and start innovative projects together.

Analysis of the current situation

We analyze your existing building automation and plan initial modernization options.

Funding acquisition

Subsidies for hydrogen from the state, federal government or EU, we research the potential.

Feasibility studies

We analyze the technical, economic and ecological feasibility of the project idea.

Simulation

We use our simulation software to plan the exact dimensions of the system.

Detailed Engineering

The precisely coordinated design of the system guarantees optimal operation.

Permits

We deal with all the necessary approvals to implement the project.

Market analysis

We carry out market analyzes to find the best components for your system.

Tenders

Tenders & selection of components: Efficient procurement for our projects.

Selection of components

We always rely on the best components for the specific application.

public relation

Hydrogen polarizes! We advise and support public relations work in H2 projects.

Construction support

MSR-Innovations accompanies your project through pre-construction planning, delivery and assembly.

Installation

MSR carries out the commissioning of the system and optimizes the operating parameters.

Monitoring of plant operations

Complex systems must be monitored and optimized in the first operational phase.

Further development

Projects do not stand still and are continuously developed further if the customer wishes.

Large-scale industrial 8MW electrolysis plant

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Hydrogen
Designed on the drawing board and soon reality. The project planning of an 8MW electrolysis plant requires many project steps, from the site analysis to the detailed technical planning to the realisation.
Hydrogen is the energy carrier of the future. In many areas, it is becoming apparent that electrification is reaching its limits. Here, hydrogen is the perfect alternative to drive the energy transition.
Rainer Herold
Managing Director
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In this project, numerous entrepreneurs could be won over who signed an LOI (Letter of Intent) to invest in hydrogen commercial vehicles if a hydrogen filling station is built in Kulmbach. This projected sales would lead to the filling station being able to operate economically after 5 years. The funding of € 2 million has already been won.
Rainer Herold
Managing Director
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Implementation

A wide variety of technical solutions and processes are required to implement the projects. A selection of central components and possible applications can be found here.

Challenges

Projects in the field of energy plants often bring with them various challenges. Based on our experience, we know these and know how to approach them before they become an unpleasant surprise. With the appropriate know-how and our network of competent partners, we are able to plan ahead for dealing with such challenges and eliminate them in advance, before problems can arise.

 

Our implementation expertise and services

Industries

The following industries can benefit from the application of the hydrogen technology described.

References

Learn everything about our expertise and methodology in our references

Hydrogen

Contact Options for You

If you have further questions about our company, if you've missed information on certain areas, are interested in a job at MSR-Innovations, or are considering a partnership, we invite you to reach out to us via our contact form. 
You can find our exact address at the bottom of the page.